🌱 Inside a PelletIndia Fully Automated Biomass Pellet Plant: Key Machinery & Layout
PelletIndia’s 5 TPH Fully Automated Biomass Pellet Plant is a cutting-edge facility designed for high efficiency, minimal human intervention, and consistent pellet quality. This real-world setup integrates smart automation, heavy-duty equipment, and an energy-efficient layout to ensure 24/7 operation with only 2 operators per shift.
🔧 Key Machinery in the 5 TPH Fully Automated Pellet Plant:
- Hydraulic Moving Floor – Automatic raw material feeding from bulk pit to conveyor.
- Feeding Hopper with Level Sensors – Controls flow rate to the vibrating screen.
- Vibrating Screen – Removes impurities from biomass.
- Chain Conveyor System – Heavy-duty transport for raw material across the layout.
- Flash Dryer (Optional: Rotary Dryer) – Reduces moisture to optimal levels for pelletizing.
- Magnetic Separator – Extracts ferrous materials for equipment protection.
- Tear Drop Hammer Mill – Pulverizes raw biomass into fine particles.
- Air Aspiration System – Reduces dust, increases hammer mill efficiency.
- Ribbon Mixer – Ensures uniform blending of raw material for consistent pellets.
- Feeder Dosing System – Automatically meters material into the pellet mill.
- Ring Die Pellet Mill – Core machine; produces uniform, dense 6–8 mm pellets.
- Pellet Cooler (Counter-Flow Type) – Brings pellet temperature close to ambient.
- Screening & Dedusting Unit – Removes fines from finished pellets.
- Conveyors to Storage – Transports pellets to silos or jumbo bag stations.
- Jumbo Bag Filling Station – Automated bagging and weighing system.
- Centralized Control Panel (PLC + HMI) – Full plant monitoring, automation, alarms, data logging.
🌍 Layout Features:
- Modular Design: Easy maintenance and expansion.
- Fully Enclosed Conveying: Dust-free environment.
- Optimized Flow Path: Reduces energy usage and transport time.
- Energy-Efficient Motors & VFDs: Lower operational cost.
💡 Labor & Efficiency Highlights:
- Only 2 operators needed per shift.
- Remote monitoring and automatic alerts via PLC/HMI.
- Auto-start/stop sequencing reduces downtime and manual errors.
- Pre-installed sensors optimize drying and pelletizing based on moisture and feed rate.
📞 Contact Us for Biomass Solutions
📍 Servoday Plants & Equipments Ltd
📞 +91 9427210483 | +91 9427210484
📧 sanjay@servoday.in
🌐 www.PelletIndia.com
👤 Contact Person: Sanjay Masuria
📲 WhatsApp: +91 9427210483
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